Foam Filled Fender

ISO 17357 certified

Henger’s foam filled fenders are designed for berthing vessels and marina protection. It provides superior energy absorption and impact resistance in a variety of demanding environments. Our fenders are manufactured using an advanced closed cell polyurethane foam core with an abrasion resistant polyurethane outer material.

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Henger Foam Filled Fender Solutions

Foam Filled Fender, as a commonly used dock port protection measure, is widely used in the field of marine dock port protection due to its simple operation and convenient installation. Structurally, the foam fender mainly consists of a polyurethane outer layer and a thermally laminated closed cell foam core. The outer polyurethane layer has high corrosion resistance and can resist corrosion by seawater and chemical substances. The thermo-laminated closed-cell foam core can effectively absorb impacts and provide strong protection for docks and ships. The two work together to form a strong protective barrier. Foam fenders are easier and more convenient to use than inflatable fenders as there is no need to maintain internal air pressure. Henger’s foam fenders can be used for a wide range of protection needs, whether for large ship berthing or harbor operations.

Foam Fender Components

Foam fenders are mainly composed of a polyurethane outer layer and a closed cell foam core:

The interior of the foam core is filled with a closed cell structured EVA foam core. This material provides excellent buoyancy and resistance to water penetration. In addition, this material provides superb buoyancy even when punctured, keeping the fender from sinking.

The outer rubber and nylon thread fabric reinforcement layer is an important part of the foam fender. The high strength outer rubber combined with the nylon thread fabric structure can effectively seal the EVA foam, preventing potential dangers such as leakage and damage, and at the same time, improve the durability and tear resistance of the foam fender to extend the service life of the fender.

Foam Fender closed cell foam core
Foam Fender closed cell foam core
Foam Fender polyurethane cover
Foam Fender polyurethane cover

fender construction

Type A - Sling Type Foam Filled Fender
Type A - Sling Type Foam Filled Fender
Type B - Tire-chain Net Foam Filled Fender
Type B - Tire-chain Net Foam Filled Fender

Design Chart

Size (D×L) D (mm) L (mm) Compression Value 60%
Counter Force (kN) Energy Absorption (kJ) Reference Weight (kg)
Ø 500 × 1000L 500 1000 71 8 34
Ø 600 × 1000L 600 1000 86 12 45
Ø 700 × 1500L 700 1500 161 27 101
Ø 1000 × 1500L 1000 1500 205 49 206
Ø 1000 × 2000L 1000 2000 274 64 275
Ø 1200 × 2000L 1200 2000 337 93 405
Ø 1200 × 2400L 1200 2400 390 110 475
Ø 1350 × 2500L 1350 2500 463 145 626
Ø 1500 × 3000L 1500 3000 624 216 927
Ø 1700 × 3000L 1700 3000 696 273 1191
Ø 2000 × 3500L 2000 3500 990 456 1923
Ø 2000 × 4000L 2000 4000 1110 505 2298
Ø 2200 × 4500L 2200 4500 1396 679 2992
Ø 2500 × 4000L 2500 4000 1386 781 3434
Ø 2500 × 5000L 2500 5000 1750 985 4272
Ø 3000 × 5000L 3000 5000 2050 1410 6411
Ø 3000 × 6000L 3000 6000 2460 1695 7293
Ø 3300 × 6500L 3300 6500 2950 2245 8335
Ø 4500 × 9000L 4500 9000 19650 7860 21460

Foam fender advantages

Due to the characteristics of the design and structure of the foam fender, the application advantages of the fender are more significant. It is mainly reflected in the following points:

Low maintenance cost: compared with conventional inflatable fenders, foam fenders don’t need regular internal air pressure check and inflation, which reduces the maintenance cost of workers.

Easy Installation: Foam fenders can be installed quickly, only need to make sure that the appearance is not damaged, and are suitable for a variety of docks and ship structures.

Efficient Energy Absorption: The closed-cell foam core absorbs a large amount of energy while generating a low reaction force. Depending on the user’s needs, Henger offers a wide range of foam core densities to meet the demands of different impact environments.

Strong Reinforcement Design: The foam fenders are coated with a polyurethane coating using a nylon mesh reinforcement layer. This design greatly enhances the fender’s durability and tear resistance.

Superior Abrasion Resistance: The uniform polyurethane coating creates a high-strength skin. This gives the foam fender an extremely high resistance to abrasion for a variety of harsh marine environments.

Multiple grade options: We offer labeled grades as well as high capacity options. The fenders can be equipped with different performance according to different operational requirements.

Economical: The initial investment is reasonable and can be operated stably for a long time. In addition, it reduces maintenance and replacement costs, making it highly cost-effective.

Henger Foam Filled Fender
Henger Foam Filled Fender

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